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Automatic Water Fill Valve
#1

Gurus,

On some coaches is a cool feature that allows you to flip one switch and fill your tank if you are connected to city water.  

If it works, it’s great!  But if it doesn’t work, it causes really weird problems.

The way that it works is that there is a cutoff valve is in the main water line after the pumps (12V and 120V).  When activated, it diverts pretty much all the water into the top of the tank.
   

It is made by Asco. (Model 104R Shutoff valve)  

   

The bad news is that the valve is prone to getting gunk’d up and stopping working.  More on that later.

The good news is that it is really old school and designed to be cleaned and repaired.  

To clean it, pop off the red cap.  Now here is the tricky part.  Depress the entire green housing.  That will allow the metal title plate to slide over and come off.  (The plate is what holds the housing to the piece with the center post).  Be sure to catch the spring at the base of the center post.  (See picture).

   
   

Once you have the housing off, you can remove the four bolts.  The center post and its base will come off now.  (There is a rubber diaphragm under the base).   You will find a plunger/spring under the diaphragm.  Clean it all up.  You will find a tiny hole in the diaphragm.  Make sure this is clean as well.  

Put it all back together including the springs.  NOTE:  the tiny hole need to be oriented 45 degrees away from the outlet. 


Symptoms:

1).  Low water pressure inside the coach no matter what you do.  City/Tank/12V pump/120V pump it doesnt matter.  You might have a little flow but not much.
2).  If you are connected to city water long enough, your tank will fill and will finally overflow.   This will create a big watery mess.  (Ask me how I know this).
3). The pumps will not develop enough pressure to cut off...even if you have no water running inside the coach.

The failure mode seems to be that the plunger gets stuck.  The diverts water into the tank even if you don’t want it to.

So in the words of an elder guru. ... “Think horses not zebras”.  I had already replaced my 12V pump thinking it was leaking air into the system and would not prime.  What was really happening is that the pump was working correctly but pumping water into the tank.  The clue that I should have paid attention to is that both pumps stopped working at the same time.  Also, the water tank overflowing was a well-duh moment.

If you have one of these valves, add an annual cleaning to your PM list.

Cheers,
Bill

Bill Johnson
Birmingham, Alabama
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#2

dave and tammy was here at my place for a few days and i spent some time helping them learn their new to them 03.

they had picked it up and when they got here dave commented that there was very little water pressure and what water there was was hot.  

i looked in the water bay and the 120v pump was running and clearly had been running for hours.  it was hot and so was all the plumbing around it.  it had been plumbed in with 3/4 flex hose and that hose was collapsed.   water was flowing but because the autowater fill valve was stuck open, it was just pumping the water out of the bottom of the tank to the top of the tank.  

i took the valve apart but could not get it to work.  the diafram was stiff with age.   on my 02 i just took it out so dave had me do that.  just cut it out and put 3/4" pex sharkbite caps on the lines it was connected to.  we went to the local hardware store and got new hose and then everything worked great.  

tom


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2002 45'8" Newell Coach 608  Series 60 DDEC4/Allison World 6 Speed HD4000MH

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#3

Much like the rest of the coach’s systems, those sporlan valves like some usage to stay in good working order.

Did you put a manual valve there?

06 M450LXi 3 slide
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#4

nope we just took it out. said he wouldnt use it anyway and i never used mine either. on mine i put a non name brand one in that was cheap but then just took it out. just something else to fail.....ha

tom

2002 45'8" Newell Coach 608  Series 60 DDEC4/Allison World 6 Speed HD4000MH

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#5

I find some of the modern conveniences a more a problem than an asset just like the air operated sewer valve. Just my 2 cents. Smile

1999 45'  #504 "Magnolia"
Gravette, Arkansas
1996 40 XL Prevost Marathon 
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#6

I use the auto fill and the Headhunter Mach 5 all the time and never use park water pressure.  When the RedHat valve had a problem I bought a new valve, took it apart and used the new parts in the old valve body.  Normally I switch the auto fill on whenever the tank gets low or when doing loads of laundry.  When we leave for the day I turn the auto fill off.  I put a delay relay on the auto fill valve wiring to allow the sloshing in the tank to settle down before actuating again.  That reduces wear on the float switch.

Jim
2014 Newell Coach 1482 Mid Entry 45'8" Valid Slides and Valid Levelling
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